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At Kartal Auto, we pride ourselves on providing high-end automotive customization services that elevate the aesthetics and performance of luxury vehicles. Recently, we had the privilege of completing a carbon fiber installation for the Bentley EXP 100 GT in Dubai—a truly remarkable luxury vehicle. During the installation process, our expert team encountered a few challenges that required specialized solutions to ensure the highest quality finish. Below are the issues we identified and the solutions we implemented to ensure this Bentley received flawless carbon fiber enhancement.

Issues Identified During the Carbon Fiber Installation

Inconsistent Alignment and Fitment

  • The Bentley EXP 100 GT features unique, intricate body lines, which can make the carbon fiber panels difficult to fit perfectly. During the installation, we noticed that the carbon fiber pieces on the front bumper and side skirts were not aligning properly, leading to visible gaps or misalignment.

Solution: To resolve this, we carefully remeasured and realigned each panel, ensuring that they fit snugly against the body of the vehicle. We used precision cutting tools to trim the panels for a perfect fit and then applied heat and pressure to ensure the panels conformed to the vehicle’s curves. This approach ensured seamless integration and a clean, professional look with no gaps or misalignment.

Adhesion Issues Due to Surface Contamination

  • During the initial installation, we observed that some of the carbon fiber pieces did not adhere properly to the car’s surface. This issue occurred due to contaminants, such as dust or grease, on the installation surface, which can prevent the adhesive from bonding properly.

Solution: Our team meticulously cleaned and prepped the surfaces where the carbon fiber pieces would be applied. We used specialized cleaning agents and isopropyl alcohol to ensure that all areas were free from any dust, oil, or other contaminants. After reapplying the carbon fiber, we used high-quality adhesive to guarantee a strong bond that would last for years, ensuring that the pieces adhered securely and stayed in place.

Visible Seam Lines and Edges

  • Upon inspecting the finished installation, we noticed that some of the seam lines between the carbon fiber panels were visible, creating an uneven visual appearance. This can be especially noticeable on the hood and roof sections, where clean lines are critical for maintaining the vehicle’s luxury appeal.

Solution: We took extra care to address the seams by re-trimming the edges of the panels and using advanced edge-sealing techniques. We applied carbon fiber tape to the seams to ensure they blended in seamlessly with the car’s original bodywork. Additionally, we ensured that each edge was polished and finished to perfection to maintain the car’s sleek, sophisticated look.

Bubble Formation Under the Carbon Fiber Film

  • As part of the wrap-style carbon fiber application, we found that a few sections showed small bubbles or air pockets underneath the film. This issue can occur if air gets trapped during the application process, especially when applying the 3M carbon fiber vinyl on curved or difficult-to-reach areas.

Solution: Our technicians used a squeegee tool to gently push out the air pockets from under the film and reheated the areas where the bubbles were forming. By carefully applying more heat and reworking the film, we ensured that the carbon fiber material conformed to the shape of the vehicle, resulting in a smooth, bubble-free finish. This step was repeated in any areas that showed signs of bubbling, ensuring a flawless and durable result.

Carbon Fiber Film Shrinking or Warping

  • While installing the carbon fiber vinyl on sections such as the roof and side mirrors, we noticed some minor shrinking or warping of the material. This is a common challenge with large, flat sections when the film isn’t applied correctly or subjected to too much heat during the installation.

Bentley EXP 100 GT Carbon Fiber Parts Fabrication (Custom or Replacement)

Bentley EXP 100 GT Carbon Fiber Car Hood Installation

Bentley EXP 100 GT Carbon Fiber Body Panels (Doors, Fenders, Bumpers)

Bentley EXP 100 GT Carbon Fiber Trim and Interior Customization

Bentley EXP 100 GT Carbon Fiber Roof Replacement

Bentley EXP 100 GT Carbon Fiber Spoilers and Diffusers

Bentley EXP 100 GT Carbon Fiber Mirror Covers

Bentley EXP 100 GT Carbon Fiber Wheel Rim Covers

Bentley EXP 100 GT Carbon Fiber Engine Covers and Components

Bentley EXP 100 GT Carbon Fiber Reinforced Parts for Performance Enhancement

Bentley EXP 100 GT Carbon Fiber Wrapping for Exterior and Interior

Bentley EXP 100 GT Carbon Fiber Repair and Restoration

Bentley EXP 100 GT Carbon Fiber Coating and Protection Services

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